Automatic cnc angle steel punching shearing marking machine

Automaticcnc angle steel punching shearing marking machine will help you to achieve automatic ation in steel area.

“In terms of impact, we are seeing a growing need for automation,” says Mike Albrecht, national sales manager for Scotchman Industries, “for example, Scotchman has added stamping station automation to its DO 85 cast iron machine. Photo courtesy of The Scot.

Long known as the Swiss army knife of the manufacturing world, the Ironworker offers flexibility and functionality in a single machine. While these workhorses have been the workhorse of the workshop for decades, they have resisted calls for a major technological upgrade. However, more and more manufacturers are looking to incorporate automation to improve the efficiency of these versatile machines.

Automatic cnc angle steel shearing marking machine will help you to achieve automatic ation in steel area.

Mike Albrecht, national sales manager for Scotchman Industries, said: "We're really seeing more demands for full automation and everyone wants machines to do more than they used to. Steelmakers are mostly manual." The operator punches holes, cuts corners or sheet metal. These are the main features. In stamping, we see a growing need for automation. "

When most people think of automation, they usually think of robotics directly. However, for metallurgists, simple or semi-automated operations are an important first step. There are many challenges in integrating automation. One of the biggest challenges OEMs face is placement. With machines that perform many different operations, it can be difficult to place a highly automated system without interfering with surrounding operations. However, in manual systems, even the simplest automation can make a difference.

Automatic cnc angle steel punching marking machine will help you to achieve automatic ation in steel area.

“Automation is getting more and more complex,” says Angus Caterson, president of KAAST Machine Tools in Aldan, PA. On the tablet, the operator can manually set this sensor, and then when the material hits the sensor, the steelmaker starts cutting. Thus, it is a very quick and easy way to make several even cuts. "

Albrecht added that fully automating steelworkers can be challenging. But one area it can add is material positioning. When operators drill heavy materials, mistakes can be costly. If the operator has to measure and then mark the hole position manually, especially if the hole position is within the range, human error may occur and the operation will take a long time.

Automatic cnc angle steel punching shearing machine will help you to achieve automatic ation in steel area.

“To solve this problem, adding a programmable measurement system for axis alignment could make a huge difference,” Albrecht said.

In addition to basic automation, the move from manual operations to semi-automated operations adapted to the needs of the shop is another step towards maximizing the utility of steel workers.

“The cut lists programmed into the system are a great way to automate steelmakers,” Albrecht said. "The operator can enter a list of perforations into the system so that the hole locations can be indexed without any material marking, and the machine can move the material to the correct location. This helps customers speed up the perforation process. A big step forward."

The next step in simple automation, Catterson agrees, is integrated automation, which allows a single shaft to cut, punch, or slot various lengths. Being able to program it to various lengths is a great option for workshops that produce a lot of different parts. Such systems are usually limited to one axis, Catterson says.

In addition to simple automation, steelworkers can also have full CNC. Operators can program operations on the fly and locksmiths can perform punching, cutting, grooving and more across multiple axes.

“Most of the machines we still sell today are equipped with simple electronic sensors,” said Angus Catterson, president of KAAST Machine Tools. This KAAST PS 85 DP metallurgical machine is equipped with a motorized trigger switch up to 1000 mm long for fast repetitive jobs. Photo courtesy of KAAST.

“We just built a big system where we installed a 20-foot measuring system on a steelworker's puncher,” Albrecht said. “This allows the operator to enter a complete cut list and program a series of holes. The operator positions the Y-axis manually, and then the X-axis pusher can push the angle to the hole location and automatically punch the hole. This helps speed up operations significantly.”

For large volume drilling, adding a full CNC and automation system can greatly increase speed and accuracy.

“For example, if an operator punches a series of holes, the system allows the machine to quickly move material without the need for calibration, which in turn reduces scrap,” Catterson said. “If the procedure is correct, there should be no errors. With such a system, the store will work faster and with fewer errors.”

Both Catterson and Albrecht agree that customers are more than happy to include basic automation like sensors and semi-autonomous operations. However, only a few stores are interested in exploring large automation systems.

“Most of the machines we still sell have simple electronic sensors,” Catterson said. “There are definitely people who are interested in fully automatic systems, but at the moment simpler machines still [generate] the highest sales.”

Cutterson believes that this is partly due to the presence of telecom operators. The Ironworker is a fairly easy machine to operate, but when it becomes a complete CNC machine it needs to be programmed.

"I think that's definitely one of the reasons people aren't as interested in CNC now as they are in basic automation," Catterson said. be difficult. Before investing, stores should ask themselves the question: “Who will operate this machine?”

Blacksmiths are known for their flexibility to perform many different tasks. In addition to finding skilled workers to work on modern CNC metalwork, another problem with these automated systems is their limited flexibility.

Automation can be a good thing, Albrecht explained, but stores need to understand that even fully automated systems have limitations. He gives an example of an automatic slant line designed to cut 4 inches. Angle along the length and automatically punch holes in it. Automated metal workers may not be able to process 1½ inches. Corner capacity. Blacksmiths still have the ability to process a wider range of materials, but in semi-automatic mode.

“Understanding these limitations is very important, and in many ways we can overcome challenges and find solutions that meet our customers' requirements,” Albrecht said. “Of course, however, customers always want their locksmiths to do more. This is a fight. It is almost always easy to make a machine perform one, two or three functions. history takes it one step further, so different levels of automation are available to metallurgists to really meet the needs of all shops.”

Lindsey Luminoso, Associate Editor, writes for Canadian Metalworking and Canadian Fabricating & Welding. From 2014 to 2016, she served as Associate Editor/Web Editor for Canadian Metalworking and most recently as Associate Editor for Design.

Luminoso holds a bachelor's degree from Carleton University, a bachelor's degree in education from the University of Ottawa, and a graduate certificate in books, journals, and digital publishing from Centennial College.

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