Raintech Truck carriage board roll forming machine

Raintech Truck carriage board roll forming machine

Inquiry
Roll forming lines

Overview

carriage plate roll forming machine

truck plate roll forming machine

auto side plate roll forming machine

carriage roof plate forming machine

Truck carriage board roll forming machine


  • Maximum leveling roll width:

    300mm

    mm

  • Motor power:

    55kw

    KN

  • Maximum linear speed:

    2~8m/min

    m/min

introduction

Production process:
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.

Truck carriage board roll forming machine

Application

The Truck carriage board roll forming machine is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plate.

carriage truck 1500x1000.jpg

Technical Data

            MACHINE COMPONENTS

NoItems NameSpecifications
1DecoilerSingle head mode, single support
Coil ID:    Ф508
Coil OD:  Ф1300mm
Strips width:  1000 mm
Max. weight:  ≤7000 kg
2Leveling Machine5 roller leveling
Maximum working speed: 20 m/min,
Maximum leveling roll width: 300mm,
Adapt to the maximum roll thickness: 2.0mm
Motor power of leveling machine: ≈5.5Kw (subject to final design)
3Servo FeederMaximum feeding speed: 20m/min
Maximum allowable feeding width: ≤1000mm
Allowable feeding thickness ≤1.2mm
Single feeding error: ≤±0.2mm (the tolerance is not cumulative)
Servo motor brand: YASKAWA, Japanese
Servo motor power: ≈5.5Kw (subject to the final design)
4Punching&Pre cutting MachineTo complete the punching of the pre-cut hole on the profile.
5Quick Change Roll Forming MachineThere are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).
Archway material: QT450. 8/13
Quotation documents
Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50
Parameters: Forming passes: 36 passes (subject to the final design)
 Archway sorties: 36+32=68 sorties
Shaft diameter of forming machine: φ70mm (subject to final design)
Motor power: 55kw
Maximum linear speed: 2~8m/min
62 sets of spot welding machineStructure: The main components include shearing frame, cutting die, hydraulic system, etc.
The cutter mode adopts double-edged cutting.
Cutter material: Cr12MoV (hardness after quenching is HRC58~62)
Sizing accuracy: ±1mm
6Hydraulic CuttingThe cutter mode adopts blanking shearing
Blade material :Cr12MoV (hardness after quenching HRC58~62)
Parameter :cutting accuracy:±1.5mm
7Electrical Control Cabinet   PLC: Mitsubishi
Inverter: Delta
Touch screen: Vinylon (Taiwan, China)
Low-voltage electrical appliances: Schneide (France)
Encoder: Omron (Japan)
Servo controller: Yaskawa (Japan)
8Hydraulic SystemHydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade


Workpiece

Raintech Truck carriage board roll forming machine
Raintech Truck carriage board roll forming machine

Features

individual archway stands for rollers station

We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers.

individual archway stands for rollers station

higher hardness and wear resistance

All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.

higher hardness and wear resistance

Long machine life

Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.

Long machine life

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