Anti-collision beam roll forming machine
Truck anti-collision beam roll forming machine
Truck beam roll forming machine
mm
KN
m/min
This equipment integrates punching,roll forming, welding, cutting and other technologies, and is mainly used for the processing and forming of automobile anti-collision beams.
Suitable Material:
1. Coil Thickness: 2.5-4mm
2. Raw Material: Galvanized steel sheet
Production process flow:
Uncoiling-leveling-servo feeding-on-line punching (various pass types)-cold forming-on-line welding-tracking and cutting.
1. Uncoiling:
The machine is in single-head mode, single support and manual tightening.
2. Servo Leveling Feeder:
The machine adopts 5 rollers for leveling and feeding (2 rollers on the upper layer, 3 rollers on the lower layer, screw adjustment), 1 pair of guide rollers, the feeding rollers are pneumatically clamped, and the servo motor provides power for it.
3. Roll Forming Machine
Used to achieve the final required shape through the roll forming process of the required finished plate. The material is made of high-quality mold steel Cr12, and the hardness after quenching reaches HRC58~62 (physical characteristics are equivalent to American material D2), which improves mechanical performance and life. The surface of the roller is polished after finishing. The roller has high precision and long life.
4. Cutting
Structure: power saw head, servo tracking system, base, special fixture
PRODUCTION PARAMETER
No | Items | Specification |
1 | Model | SART-C89 |
2 | Coil OD | 1300 mm |
3 | Coil ID | 450-530mm |
4 | Coil Thickness | 0.8-1.2mm |
5 | Carrying Weight | 3 ton |
6 | Forming Passes | 8 dots |
7 | Production Speed | 0-15m/min |
8 | Machine Power | 15KW |
9 | Cover Space | 12000*2000*1800mm |
MACHINE COMPONENTS
No | Items Name | Specifications |
1 | Decoiler | Single head mode, single support Coil ID: Ф508 Coil OD: Ф1300mm Strips width: 1450 mm Max. weight: ≤10000 kg |
2 | Roll Forming Machine | Structure: the forming unit is driven by motor reducer chain Forming stations:36 stations Forming machine shaft dia:φ95mm Motor power: 22kwX2 Max.: 15m/min |
3 | Hydraulic Cutting | The cutter mode adopts blanking shearing Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm |
4 | Electrical Control Cabinet | Main electrical components: PLC: Mitsubishi Inverter: delta Touch screen: veron (Taiwan, China) Low-voltage electrical appliances: Schneide (France) Encoder: Omron (Japan) |
5 | Hydraulic System | Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade |
6 | Run-out Table | Size:3*1.2*0.6m Adjustable Height |
Description of Machine component
Material | Pregalvanized GI and CR |
Yield strength of raw materials | 235Mpa |
Tensile strength of raw materials | 550Mpa |
Coil OD | ≤Ф1300 mm |
Coil ID | Ф508mm |
Strip width | ≤100mm |
Strip thickness | ≤1~2.25mm |
Single roll weight | ≤1000 kg |
All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.
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