Fully Automatic Vehicle Bumper Beam Roll Forming Production Line

Fully Automatic Vehicle Bumper Beam Roll Forming Production Line

Roll forming lines

Overview

Anti-collision beam roll forming machine

Truck anti-collision beam roll forming machine

Truck beam roll forming machine

  • Coil Thickness:

    2.5-4mm

    mm

  • Main machine motor power:

    about 5.5 KW (Depend on final design)

    KN

  • Working speed (Forming speed):

    about 15-18 m/min (without cut time)

    m/min

introduction

This equipment integrates punching,roll forming, welding, cutting and other technologies, and is mainly used for the processing and forming of automobile anti-collision beams.


Suitable Material:
1.   Coil Thickness: 2.5-4mm
2.   Raw Material: Galvanized steel sheet

Truck beam roll forming machine


Production process flow:
Uncoiling-leveling-servo feeding-on-line punching (various pass types)-cold forming-on-line welding-tracking and cutting.

Fully Automatic Vehicle Bumper Beam Roll Forming Production Line

1. Uncoiling: 
The machine is in single-head mode, single support and manual tightening.
2. Servo Leveling Feeder: 
The machine adopts 5 rollers for leveling and feeding (2 rollers on the upper layer, 3 rollers on the lower layer, screw adjustment), 1 pair of guide rollers, the feeding rollers are pneumatically clamped, and the servo motor provides power for it.
3. Roll Forming Machine
Used to achieve the final required shape through the roll forming process of the required finished plate. The material is made of high-quality mold steel Cr12, and the hardness after quenching reaches HRC58~62 (physical characteristics are equivalent to American material D2), which improves mechanical performance and life. The surface of the roller is polished after finishing. The roller has high precision and long life.
4. Cutting
Structure: power saw head, servo tracking system, base, special fixture

Application


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Technical Data

PRODUCTION PARAMETER
 

NoItemsSpecification
1ModelSART-C89
2Coil OD1300 mm
3Coil ID450-530mm
4Coil Thickness0.8-1.2mm
5Carrying Weight3 ton
6Forming Passes8 dots
7Production Speed0-15m/min
8Machine Power15KW
9Cover Space12000*2000*1800mm

MACHINE COMPONENTS

NoItems NameSpecifications
1DecoilerSingle head mode, single support
Coil ID:    Ф508
Coil OD:  Ф1300mm
Strips width:  1450 mm
Max. weight:  ≤10000 kg
2Roll Forming MachineStructure: the forming unit is driven by motor reducer chain
Forming stations:36 stations
Forming machine shaft dia:φ95mm
Motor power:    22kwX2
Max.: 15m/min
3Hydraulic CuttingThe cutter mode adopts blanking shearing
Blade material :Cr12MoV (hardness after quenching HRC58~62)
Parameter :cutting accuracy:±1.5mm
4Electrical Control Cabinet   Main electrical components:
PLC: Mitsubishi
Inverter: delta
Touch screen: veron (Taiwan, China)
Low-voltage electrical appliances: Schneide (France)
Encoder: Omron (Japan)
5Hydraulic SystemHydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade

6

Run-out TableSize:3*1.2*0.6m
Adjustable Height

Description of Machine component

MaterialPregalvanized GI and CR
Yield strength of raw materials235Mpa
Tensile strength of raw materials550Mpa
Coil OD≤Ф1300 mm
Coil IDФ508mm
Strip width≤100mm
Strip thickness≤1~2.25mm
Single roll weight≤1000 kg


Workpiece

Features

higher hardness and wear resistance

All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.

higher hardness and wear resistance

Long machine life

Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.

Long machine life

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