Raintech Automatic Stainless Steel Pipe Making Machine ERW Tube Mill Machine

Raintech Automatic Stainless Steel Pipe Making Machine ERW Tube Mill Machine

Roll forming lines

Overview

PROCESSING OBJECTS AND REQUIREMENTS
Purpose: The equipment is mainly used for polishing the outside surface of the stainless steel
The workpiece range requirements:
1.Workpiece diameter range:19-76mm
2.Workpiece length range:6000mm
3.Final surface roughness:Ra 0.1 (Through surface friction many times)
4.Final finish requirements: Grinding and polishing

  • Effectively polished diameter(mm)

    19-76mm

    mm

  • Driven motor(frequency speed adjustment)

    single motor 7.5KW ,polisher motor 3kw, cutter motor2.2KW

    KN

  • Line speed adjust range

    0-10m/min

    m/min

introduction


WORKING PROCESS:

Double-head un-coiler →→ Strip-head Shearer & TIG butt welder station →→ Horizontal spiral accumulator group →→ Forming M/C (Main driving unit + Flattening Entry unit + Breakdown section + Fin pass section + Seam guide unit + High frequency induction welding system + Squeeze welding roller unit + Outside scarfing unit + Horizontal ironing stand) →→ Emulsion water Cooling section →→ Sizing M/C (Main driving unit + Sizing section + Speed testing unit + Turk straightener + Vertical pull-out stand) →→ NC flying saw under computer control →→ Run-out table.

 


EQUIPMENT MAIN STRUCTURE AND PROPERITIES:
The equipment mainly consists of one set of grinding head, a set of planetaryrotation system, a set of electrical control, a set of feeding system, a set of workpiece
receiving (releasing) mechanism, a set of dust removal system (optional).


1.Grinding head:
The machine is equipped with one set of grinding heads that can be used to polish the outside surface of the workpiece .According to the grinding
characteristics of the workpiece, use the abrasive belts as the grinding material. The grinding head consists of one polishing head motor, a support mechanism, a power drive mechanism, and a mounting plate.


2.Planetary rotation system:
The main function of this mechanism is to provide the required rotating motion of the grinding head during polishing. Motor power is
transmitted to the turnable through the V-belt to directly drive the turntable to rotate.It consists of a motor, turnable and a transmission device.


3.Electrical control:
The system's role is to input instructions, control of the machine movement to achieve control, mainly by the console and the electronic
control cabinet, inverter and various low-voltage electrical components.


4.Feeding system:
Feeding system is used for automatic feeding of straight tube polishing.It consists of roller, feeder ,backlash adjusting screw and motor drive
system.


5.Workpiece receiving (releasing) mechanism:
This is for supporting workpieces during straight tube polishing.It consists of adjusting screw, rubber wheels and pallet.


6.Dust removal system (optional):
The role of this system is to collect the dust generated during the grinding process, to solve the dust collection, easy maintenance
and cleaning. It is mainly composed of a cyclone dust collector, a bag vacuum cleaner, and dust collection pipes.


Application


The tube mill line can product the Water pipe , Structural support steel Pipe ,Decoration Pipe, Sewage pipe and so on.

              


Technical Data

Main technical performance parameters of the machine:

NoProjectReachability Indicators
1Effectively polished diameter(mm)19-76mm
2Effectively polished length (mm)6000
3Final surface roughnessRa 0.1(Through surface friction many times)
4Dust emission treatmentMeet national standards (optional)


Work environment requirements:

1working environment temperature0-60ºC
2Relative humidity<90%
3power supply voltageAC three-phase 380V
4Power Frequency50HZ
5input power<10KW

 
Model List

Raintech Automatic Stainless Steel Pipe Making Machine ERW Tube Mill Machine


MAIN COMPONENTS AND ACCESSORIES MANUFACTURER:


ComponentsQuantityManufacturer
1Grinding head1 SetADV Polishing
2Planetary rotation system1 SetADV Polishing
3electric control system1 SetADV Polishing
4Dust removal system (optional)1 SetADV Polishing
5Workpiece receiving (releasing) mechanism2 SetADV Polishing
6Feeding system2 SetADV Polishing


The main accessories:


AccessoriesModelQuantityManufacturer
1Grinding head motor5.5KW1 SetWN(Famous in China)
2Feeding motor0.37KW2etZD(Famous in China)
3Planetary rotation motor1.5KW1 SetZD(Famous in China)
4Reducer
2 SetZD(Famous in China)
5Inverter0.75Kw
5.5KW
2 Set
6Electric item
1 SetChint(Famous in China)
7Electrical console
1 SetADV Polishing


Workpiece

Features

Grinding head:

The machine is equipped with one set of grinding heads that can be used to polish the outside surface of the workpiece .According to the grinding characteristics of the workpiece, use the abrasive belts as the grinding material. The grinding head consists of one polishing head motor, a support mechanism, a power drive mechanism, and a mounting plate.

Grinding head:

Electrical control:

The system's role is to input instructions, control of the machine movement to achieve control, mainly by the console and the electronic control cabinet, inverter and various low-voltage electrical components.

Electrical control:

Workpiece receiving (releasing) mechanism:

This is for supporting workpieces during straight tube polishing.It consists of adjusting screw, rubber wheels and pallet.

Workpiece receiving (releasing) mechanism:

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