PROCESSING OBJECTS AND REQUIREMENTS
Purpose: The equipment is mainly used for polishing the outside surface of the stainless steel
The workpiece range requirements:
1.Workpiece diameter range:19-76mm
2.Workpiece length range:6000mm
3.Final surface roughness:Ra 0.1 (Through surface friction many times)
4.Final finish requirements: Grinding and polishing
mm
KN
m/min
WORKING PROCESS:
Double-head un-coiler →→ Strip-head Shearer & TIG butt welder station →→ Horizontal spiral accumulator group →→ Forming M/C (Main driving unit + Flattening Entry unit + Breakdown section + Fin pass section + Seam guide unit + High frequency induction welding system + Squeeze welding roller unit + Outside scarfing unit + Horizontal ironing stand) →→ Emulsion water Cooling section →→ Sizing M/C (Main driving unit + Sizing section + Speed testing unit + Turk straightener + Vertical pull-out stand) →→ NC flying saw under computer control →→ Run-out table.
EQUIPMENT MAIN STRUCTURE AND PROPERITIES:
The equipment mainly consists of one set of grinding head, a set of planetaryrotation system, a set of electrical control, a set of feeding system, a set of workpiece
receiving (releasing) mechanism, a set of dust removal system (optional).
1.Grinding head:
The machine is equipped with one set of grinding heads that can be used to polish the outside surface of the workpiece .According to the grinding
characteristics of the workpiece, use the abrasive belts as the grinding material. The grinding head consists of one polishing head motor, a support mechanism, a power drive mechanism, and a mounting plate.
2.Planetary rotation system:
The main function of this mechanism is to provide the required rotating motion of the grinding head during polishing. Motor power is
transmitted to the turnable through the V-belt to directly drive the turntable to rotate.It consists of a motor, turnable and a transmission device.
3.Electrical control:
The system's role is to input instructions, control of the machine movement to achieve control, mainly by the console and the electronic
control cabinet, inverter and various low-voltage electrical components.
4.Feeding system:
Feeding system is used for automatic feeding of straight tube polishing.It consists of roller, feeder ,backlash adjusting screw and motor drive
system.
5.Workpiece receiving (releasing) mechanism:
This is for supporting workpieces during straight tube polishing.It consists of adjusting screw, rubber wheels and pallet.
6.Dust removal system (optional):
The role of this system is to collect the dust generated during the grinding process, to solve the dust collection, easy maintenance
and cleaning. It is mainly composed of a cyclone dust collector, a bag vacuum cleaner, and dust collection pipes.
The tube mill line can product the Water pipe , Structural support steel Pipe ,Decoration Pipe, Sewage pipe and so on.
Main technical performance parameters of the machine:
No | Project | Reachability Indicators |
1 | Effectively polished diameter(mm) | 19-76mm |
2 | Effectively polished length (mm) | 6000 |
3 | Final surface roughness | Ra 0.1(Through surface friction many times) |
4 | Dust emission treatment | Meet national standards (optional) |
Work environment requirements:
1 | working environment temperature | 0-60ºC |
2 | Relative humidity | <90% |
3 | power supply voltage | AC three-phase 380V |
4 | Power Frequency | 50HZ |
5 | input power | <10KW |
Model List
MAIN COMPONENTS AND ACCESSORIES MANUFACTURER:
Components | Quantity | Manufacturer | |
1 | Grinding head | 1 Set | ADV Polishing |
2 | Planetary rotation system | 1 Set | ADV Polishing |
3 | electric control system | 1 Set | ADV Polishing |
4 | Dust removal system (optional) | 1 Set | ADV Polishing |
5 | Workpiece receiving (releasing) mechanism | 2 Set | ADV Polishing |
6 | Feeding system | 2 Set | ADV Polishing |
The main accessories:
Accessories | Model | Quantity | Manufacturer | |
1 | Grinding head motor | 5.5KW | 1 Set | WN(Famous in China) |
2 | Feeding motor | 0.37KW | 2et | ZD(Famous in China) |
3 | Planetary rotation motor | 1.5KW | 1 Set | ZD(Famous in China) |
4 | Reducer | 2 Set | ZD(Famous in China) | |
5 | Inverter | 0.75Kw 5.5KW | 2 Set | |
6 | Electric item | 1 Set | Chint(Famous in China) | |
7 | Electrical console | 1 Set | ADV Polishing |
The machine is equipped with one set of grinding heads that can be used to polish the outside surface of the workpiece .According to the grinding characteristics of the workpiece, use the abrasive belts as the grinding material. The grinding head consists of one polishing head motor, a support mechanism, a power drive mechanism, and a mounting plate.
The system's role is to input instructions, control of the machine movement to achieve control, mainly by the console and the electronic control cabinet, inverter and various low-voltage electrical components.
This is for supporting workpieces during straight tube polishing.It consists of adjusting screw, rubber wheels and pallet.
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