Raintech High Quality Automobile Truck Side Plate Roll Forming Machine

Raintech High Quality Automobile Truck Side Plate Roll Forming Machine

Inquiry
Roll forming lines

Overview

Truck carriage plate roll forming machine

truck carriage plate machine manufacturer 

truck carriage plate roll forming machine

Truck carriage board roll forming machine


  • Strip width:

    ≤1000mm

    mm

  • Tensile strength of raw materials:

    450Mpa

    KN

  • Maximum working speed:

    20 m/min,

    m/min

introduction

The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plate.

Production process:
The production line is carried out according to the following process:

Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.

Main Technical Parameters:

Material:hot rolled steel plate

Yield strength of raw materials: 235Mpa
Tensile strength of raw materials: 450Mpa
Coil OD: ≤Ф1300 mm
Coil ID: Ф508
Strip width: ≤1000mm
Strip thickness: 1~1.2mm
Single roll weight: ≤7000 kg

4.jpg

Application

Application 1500x1500.jpg

Technical Data


NoItems NameSpecifications
1DecoilerSingle head mode, single support
Coil ID:    Ф508
Coil OD:  Ф1300mm
Strips width:  1000 mm
Max. weight:  ≤7000 kg
2Leveling Machine5 roller leveling
Maximum working speed: 20 m/min,
Maximum leveling roll width: 300mm,
Adapt to the maximum roll thickness: 2.0mm
Motor power of leveling machine: ≈5.5Kw (subject to final design)
3Servo FeederMaximum feeding speed: 20m/min
Maximum allowable feeding width: ≤1000mm
Allowable feeding thickness ≤1.2mm
Single feeding error: ≤±0.2mm (the tolerance is not cumulative)
Servo motor brand: YASKAWA, Japanese
Servo motor power: ≈5.5Kw (subject to the final design)
4Punching&Pre cutting MachineTo complete the punching of the pre-cut hole on the profile.
5Quick Change Roll Forming MachineThere are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).
Archway material: QT450. 8/13
Quotation documents
Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50
Parameters: Forming passes: 36 passes (subject to the final design)
 Archway sorties: 36+32=68 sorties
Shaft diameter of forming machine: φ70mm (subject to final design)
Motor power: 55kw
Maximum linear speed: 2~8m/min
62 sets of spot welding machineStructure: The main components include shearing frame, cutting die, hydraulic system, etc.
The cutter mode adopts double-edged cutting.
Cutter material: Cr12MoV (hardness after quenching is HRC58~62)
Sizing accuracy: ±1mm
6Hydraulic CuttingThe cutter mode adopts blanking shearing
Blade material :Cr12MoV (hardness after quenching HRC58~62)
Parameter :cutting accuracy:±1.5mm
7Electrical Control Cabinet   PLC: Mitsubishi
Inverter: Delta
Touch screen: Vinylon (Taiwan, China)
Low-voltage electrical appliances: Schneider (France)
Encoder: Omron (Japan)
Servo controller: Yaskawa (Japan)
8Hydraulic SystemHydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade


Workpiece

Raintech High Quality Automobile Truck Side Plate Roll Forming Machine
Raintech High Quality Automobile Truck Side Plate Roll Forming Machine

Features

Hydraulic Shearing

Stop shearing, cutting adopts blanking cutting to ensure the integrity of the arc part.

Hydraulic Shearing

Precision roll forming unit

There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).

Precision roll forming unit

Feeding Guide

Feeding guide, reasonable design, can be fixed on one side and movable on the other side, the screw rod is adjusted, and the position display shows the scale. The guide plates on both sides of the plate are heat treated to ensure the hardness.

Feeding Guide

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