Raintech Highway Railway Heavy Large Culvert Corrugated Plate Roll Forming Machine Line

Raintech Highway Railway Heavy Large Culvert Corrugated Plate Roll Forming Machine Line

Roll forming lines

Overview

Culvert plate roll forming machine

Culvert Corrugated Board Roll forming Machine 

Culvert Corrugated Plate Roll forming Machine 

culvert roof roll forming line


  • mm

  • KN

  • m/min

introduction

Wave plate culvert advantages:

1. The corrugated steel plate culvert has both rigidity and flexibility; the structure is subjected to reasonable force, the load distribution is uniform, and it has certain resistance to deformation.

2. Standardized design, large-scale factory production; short production cycle, high efficiency, is conducive to reducing costs and improving quality.

3. The installation speed is fast, the construction period is short, and the social and economic benefits are obvious.

4. Construction can be carried out all year round, construction is not affected by the season, and is not affected by the environment.

5. It can effectively solve the problem of damage to concrete bridges and culverts due to repeated frost heaving in cold regions of northern area.

6. It is especially suitable for long-term: special areas such as frozen soil, expansive soil, soft soil and collapsible loess, which can avoid the damage of culvert caused by uneven settlement caused by deformation of foundation.

7. Reduce the use of conventional building materials such as cement, sand, stone, etc.

8. Compared with concrete bridges and culverts, the comprehensive cost of corrugated steel plate bridges and culverts of the same span is low.

9. The amount of post-care work is small and the cost of maintenance is low.

 


Application

Wave plate culvert application field:

1. Roads and railways: culverts, passages, small bridges, tunnels, culvert overhauls, temporary access roads, seepage wells.

2. Municipal and construction: common trench, optical cable protection, drainage ditch, tower crane cofferdam, vertical pile shell.

3. Coal mines: mineral pipelines, personnel and mining machinery passages, shafts.

4. Civil use: power plant flue, grain storage bin, fermenter, wind power.

5. Military: military access roads, air defense passages, evacuation passages.

culvert roof roll forming line-4.jpg

Technical Data

Product Parameter:

Yield strength of raw materials

≤345Mpa

Tensile strength of raw materials

≤550Mpa

Coiling material outside diameter

≤Ф1500 mm

Inner diameter of coil

Ф610

Width of steel belt

≤1100mm

Thickness of steel belt

8~10mm

Single roll weight

≤20000 kg


Machine Componenets:

No

Items Name

Specifications

1

Auto Decoiler

Single head mode, single support

Coil ID:    Ф610

Coil OD:  Ф1500mm

Strips width:  1700 mm

Max. weight:  ≤20000 kg

2

Leveling Machine

Max. Working Speed: 15m/min

Max. Strips width:  1700 mm

Max. Material thickness: 8mm

Motor Power: About 30kw

3

Shear butt welding device

The frame is a profile + steel plate welding structure, hydraulic shearing, hydraulic pressing, and pressing platform

4

Servo Feeding

1. Maximum feeding speed: 15m/min

2. The maximum allowable feeding width: ≤1700mm

3. Allowable feeding thickness: ≤8mm

4. Single feeding error: ≤±1mm (the tolerance is not cumulative)

5. Servo motor power: ≈15Kw (subject to the final design)

6. The material of the feeding roller is: 9Cr2Mo (or GCr15), hardness HRC55-60


Punching Press

Adopt liquid four-column press mode

Punching Press: 500T

Hole Size:15-φ25

5

Roll Forming Machine

Structure: the forming unit is driven by motor reducer chain

Forming stations:24 stations

Forming machine shaft dia:φ180mm

Motor power:    180kw

Max.: 2-8m/min

6

Hydraulic Cutting

The cutter mode adopts blanking shearing

Blade material :Cr12MoV (hardness after quenching HRC58~62)

Parameter :cutting accuracy:±1.5mm

7

Electrical Control Cabinet   

Main electrical components:

PLC: Mitsubishi

Inverter: delta

Touch screen: veron (Taiwan, China)

Low-voltage electrical appliances: schneider (France)

Encoder: Omron (Japan)

8

Hydraulic System

Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade



Workpiece

Features

fully automated production line

The equipment is a fully automated production line integrating uncoiling, leveling, punching, cold forming, arc bending, and cutting.

fully automated production line

has certain anti-deformation ability

Corrugated steel culvert has both rigidity and flexibility; The structure has reasonable stress, uniform load distribution, and has a certain anti-deformation ability.

has certain anti-deformation ability

standardized design

Adopt standardized design and mass production in the factory; Short production cycles and high efficiency are good for reducing costs and improving quality.

standardized design

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